Pallet Wrap
Pallet Wrap & Stretch Film for Industrial Applications
Keep palletised loads secure, stable and compliant with our high‑performance pallet wrap solutions. Also known as stretch wrap or pallet stretch film, these films are engineered to tightly contain and protect goods through storage, handling and distribution. Power Packaging supplies a comprehensive range of hand and machine pallet wraps for manufacturing, warehousing, 3PL and industrial operations Australia‑wide.
Industrial Pallet Wrap Range
- Hand Pallet Wrap: Ergonomic rolls for manual application in low–medium volume lines, maintenance, rework stations and despatch. Available in cast and blown films, various microns and widths for consistent containment force shift after shift.
- Machine Pallet Wrap: High‑length, high‑stretch films for powered turntable, rotary‑arm and ring‑wrapper systems. Optimised for throughput, reduced film usage and superior load retention on mixed or heavy pallets.
- Cast & Blown Options: Cast for clarity, quiet unwind and consistent thickness; blown for maximum puncture resistance, memory and holding force on irregular, high‑risk loads.
- Clear, Black & Specialty Films: Clear for general use and scanning; black/opaque for load privacy and UV exposure; pre‑stretched and high‑performance nano films to reduce film consumption and cycle time.
- Responsible Alternatives: Explore sustainable pallet wrap options to help meet corporate targets—recycled‑content films and paper‑based systems. See our broader Sustainable Packaging.
- End‑to‑End Systems: Upgrade containment, consistency and OHS with pallet wrapping machines and packaging machinery integration.
Cast vs Blown Pallet Wrap (At a Glance)
| Feature | Cast Pallet Wrap | Blown Pallet Wrap |
|---|---|---|
| Clarity & Scannability | High clarity; easy barcode/label scanning | More opaque; reduced glare in bright DCs |
| Noise on Unwind | Quiet; better for indoor/manual lines | Louder; typical of high‑tack films |
| Stretch & Ease | Lower force to stretch; consistent lay‑on | Higher stretch force; excellent containment |
| Load Retention (Memory) | Moderate; may relax modestly over time | High; tight hold maintained on long hauls |
| Puncture Resistance | Good on uniform cartons | Excellent on mixed/irregular loads |
| Typical Use Cases | Retail DCs, FMCG, general warehousing | Manufacturing, building materials, sharp edges |
| Relative Cost | More economical per roll | Higher per roll; lower break risk |
Unsure which film is optimal for your line speeds, pallets and target containment force? Our team can benchmark and recommend the right spec across hand and machine applications.
Industrial Benefits & Typical Applications
- Load Safety & Compliance: Trusted containment for pallet stability, reduced transit damage and safer forklift handling.
- Operational Efficiency: Faster wrap cycles, consistent film lay‑on and optimised roll change intervals to lift throughput.
- Protection: Shield against dust, grime and incidental moisture in storage and transport environments.
- Security: Opaque films deter opportunistic access and conceal high‑value SKUs in mixed loads.
- Versatility: From homogenous carton stacks to awkward mixed pallets, select film gauge and profile for predictable results.
Why Power Packaging
- Full System Supply: Films, pallet wrappers and integration support for consistent containment KPI targets.
- Quality & Repeatability: Proven film specifications for reliable performance across shifts and ambient conditions.
- Cost & Consumption: Options including pre‑stretch and nano films to lower grams per pallet and total applied cost.
- National Coverage: Fast supply across Australia with industrial volumes held for continuity of supply.
- Sustainability Pathways: Recycled‑content films and paper‑based solutions within our Sustainable Packaging range.
Frequently Asked Questions
What’s the quickest way to reduce film usage per pallet?
Shift to pre‑stretched or high‑performance films and standardise wrap patterns by load type. In automated lines, calibrate pre‑stretch ratios and film carriage tension on your pallet wrapper to achieve target containment force with fewer revolutions.
Cast vs blown—which is best for my operation?
For uniform cartons and high scan‑through requirements, cast is efficient and quiet. For irregular or heavy pallets (sharp corners, bagged goods, timber, metals), blown delivers superior puncture resistance and long‑haul retention.
How do we size film gauge and width?
Base gauge on load weight, edge profile and handling conditions. Lighter, consistent loads may suit ~15–17 µm; mixed or heavy loads typically require 20–25 µm+. Standard width is 500 mm for machine wrap and 450–500 mm for hand wrap. Ask us to validate on‑site with your SKUs and pallet patterns.
Can pallet wrap support sustainability targets?
Yes. Options include recycled‑content films and Fusion films help to reduce material usage, and paper‑based pallet wrap for plastic elimination in suitable applications. Explore Sustainable Pallet Wrap or speak with us about trials.
Is stretch wrap recyclable?
LLDPE film (code 4) is recyclable via commercial streams when baled/segregated. We can advise on film selection and handling to support recycling programs within your operation.
Request a Quote or Site Assessment
Talk to our team about film specification, wrap pattern optimisation and machine integration. Call (02) 9725 2211, email sales@powerpackaging.com.au or send an enquiry below.