Gel Packs
Prochill Gel Packs | Reliable Cold Chain Protection
When your products rely on stable temperatures, you need cooling solutions that perform every time. Our Prochill Gel Packs are trusted by Australian food businesses, seafood processors, pathology labs, pharmaceutical manufacturers and last-mile delivery teams that cannot afford temperature fluctuations.
Made using a safe, non-toxic gel formula and packed in 100% recyclable LDPE4 film, these gel packs deliver consistent cold retention without compromising on sustainability. Whether you’re shipping chilled meals, seafood, diagnostic samples or sensitive healthcare products, Prochill Gel Packs help keep your cold chain running smoothly from door to door.
Prochill Gel Packs – Engineered for Australian Cold Chain Conditions
Designed and manufactured in Australia, each ProtectaChill Gel Pack uses high-performance sodium polyacrylate cooling gel (99.5% water) inside durable LDPE4 film. Their strong welds and leak-resistant seals help maintain stable temperatures inside thermal liners, cardboard pallet boxes, and polystyrene eskies.
These gel packs integrate perfectly with our full cold chain range, including:
• Thermal Liners
• Polystyrene Boxes (Eskies)
• Freezer Grade Cardboard Boxes
Why Businesses Trust Prochill Gel Packs
- Food-safe and non-toxic – suitable for direct use in food, seafood, and meal delivery applications.
- Leak-resistant construction – strong seals reduce the risk of damage or contamination.
- 100% recyclable LDPE4 film – aligns with sustainability goals and responsible waste management.
- Consistent cold retention – ideal for multi-leg shipping routes, export, and last-mile delivery.
- Manufactured in Australia – predictable supply, reliable performance, and quality assurance.
- Optional custom printing – promote your brand with printed gel packs for high-volume programs.
Industries That Rely on Prochill Gel Packs
- Food & Meal Delivery – keep chilled meals, fresh produce, and ready-to-cook kits safe.
- Seafood Processing – maintain product integrity from catch to market.
- Pharmaceutical & Healthcare – protect temperature-sensitive medicines during controlled shipping.
- Pathology & Diagnostics – support compliance for biological sample transport.
- 3PL & Distribution Centres – reliable cold retention across multi-site freight operations.
Simple, Responsible Disposal
The gel contents can be disposed of following standard non-hazardous waste guidelines, while the outer pouch is recyclable through any LDPE4 soft-plastic program. This makes Prochill Gel Packs a practical packaging choice for companies working toward reduced environmental impact.
Frequently Asked Questions
Yes. The gel formula is non-toxic, and the LDPE4 outer pouch is food-safe, making them suitable for fresh food, seafood, and meal delivery.
Performance varies by size, ambient temperature, and packaging. When used with thermal liners or foam boxes, they maintain stable chilled temperatures for extended transport times.
Yes. The outer film is LDPE4 and can be recycled wherever soft plastics are accepted.
Yes. High-volume customers can request custom branding and print options.
Food delivery, seafood, pharmaceuticals, pathology, and 3PL logistics teams rely on gel packs for temperature stability.
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