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  • Ranpak PadPak® Auto-Coiler | Automated Heavy-Duty Paper Cushioning

Ranpak Industrial Automation

The Ranpak PadPak® Auto-Coiler: High-Speed Heavy-Duty Cushioning

Optimise your heavy-goods packaging with the Ranpak PadPak Auto-Coiler. Specifically designed to work in tandem with the PadPak Senior, this system automates the creation of high-density paper coils, offering a 100% sustainable and superior alternative to foam-in-place and expanded polystyrene (EPS).

Ranpak PadPak Auto-Coiler Machine

The Auto-Coiler attachment shown integrated with the PadPak Senior unit.

Eliminating Manual Labour in Heavy Dispatch

Manual coiling of paper pads is a time-consuming bottleneck in heavy industrial dispatch. The Auto-Coiler solves this by receiving the multi-ply paper pad from the PadPak Senior and automatically winding it into a tight, consistent disc. These cushions are ideal for protecting high-value, heavy items such as:

  • Automotive Motors & Engines
  • Industrial Pumps & Valves
  • Large Scale Fragile Ceramics
  • Heavy Machine Components
  • Medical Imaging Equipment
  • Aerospace Parts

By switching to an automated coiling system, Sydney warehouses can reduce operator fatigue and ensure that every package leaves the facility with the exact same level of engineered protection.

Senior Integration

Unlike smaller units, the Auto-Coiler is purpose-built to handle the 2-ply and 3-ply high-tenacity kraft paper generated by the PadPak Senior system.

Adjustable Density

Operators can easily adjust the diameter and tightness of the coil to suit specific carton sizes, ensuring a perfect fit without wasting material.

Sustainability ROI

100% biodegradable and curb-side recyclable. This system allows your brand to eliminate non-recyclable foams from your supply chain.

PadPak® Auto-Coiler Technical FAQ

Which parent machine is required for the Auto-Coiler?
The Auto-Coiler is an automated attachment specifically designed for the Ranpak PadPak Senior. It cannot be used as a standalone unit or with the Guardian or Junior models, as it requires the high-capacity pad output of the Senior machine.
How does paper coiling compare to foam-in-place?
For heavy industrial goods, the multilayered paper coils offer superior "memory" and shock absorption compared to foam. While foam can crack or deform under heavy weight, the paper discs maintain their structural integrity throughout long-haul transit.
What is the footprint of the Auto-Coiler attachment?
The unit is compact, measuring approximately 940x787x1041mm. It is designed to sit directly at the end of the PadPak Senior, creating an integrated packing station that fits easily into standard industrial floor layouts.
Is the coiling process fully automated?
Yes. Once the PadPak Senior creates the cushion, the Auto-Coiler takes the pad and winds it into a disc without operator intervention. The operator simply picks up the finished coil and places it in the carton.
Can I use this for fragile items as well as heavy ones?
Absolutely. While it excels at heavy industrial parts, it is widely used for large ceramics and glass bulk shipments. The density of the coil provides a protective "nest" that isolates fragile items from impact.

Request Technical Machine Demo

Based in Villawood. We provide full technical support and machine trials for Sydney businesses.