Air3 Air Pillow Film
Description
Air3 Air Pillow Void Fill System
The Air3 air pillow packaging system produces void fill on demand, helping your team pack faster while keeping products stable inside the carton. It is a practical option for warehouses and dispatch areas that want consistent results across multiple packers without storing bulky, pre-filled cushioning.
If you are comparing formats, Air3 can create different air pillow and quilt styles from film rolls, so you can match the void fill to the carton size and the level of support required. You can also view our wider void fill range for other packaging options.
Related Products
On-demand air pillow and quilt film packaging
Air pillows and quilt film are used to fill empty space in a carton so items do not move during handling. When the void is controlled, cartons hold their shape better and products are less likely to arrive scuffed, dented or broken. Air3 is built to support day-to-day dispatch where packing speed and repeatability matter.
Key features
- Compact design that fits the bench:
A smaller footprint makes Air3 suitable for space-conscious packing areas, benches and stations where every metre counts, without sacrificing output for regular dispatch work.
- Productivity for steady throughput:
Producing film at up to 55 feet per minute, Air3 supports efficient order processing for both batch runs and day-to-day packing, helping reduce bottlenecks at the void fill step.
- Simple operation with repeatable settings:
With up to twenty preset options, packers can select the required configuration quickly. This keeps output consistent across shifts and reduces the chances of over-filling cartons.
- Lower-waste approach through right-sizing:
On-demand production helps your team create the amount of void fill required for each carton, rather than grabbing excess material. This supports tidier packing and better control of consumable usage.
- Flexible add-on options to suit your workflow:
Depending on your bench layout and process, Air3 can be configured with options such as pedal control, table stands, automatic hopper delivery, coilers, and movable delivery systems to keep pillows feeding where your team needs them.
Compatible film formats
Air3 can run different film formats to suit your cartons, product weights and the type of support required. Below are common “Super Strength” film options used for air pillows and quilt-style void fill.
- Type 1: 110 x 200 x 900 m, height approx. 40 mm, Small Air Pillows
- Type 2: 200 x 200 x 900 m, height approx. 50 mm, Large Air Pillows
- Type 3: 320 x 400 x 534 m, height approx. 30 mm, Large Quilt Film
- Type 4: 50 x 200 x 900 m, height approx. 20 mm, Small Tube Pillows
- Type 18: 160 x 400 x 534 m, height approx. 20 mm, Small Quilt Film
How to choose the right film type
- Carton size and void space: Larger cartons typically suit larger pillows or quilt formats to fill space efficiently.
- Product weight and fragility: Heavier or fragile items may benefit from formats that provide broader support and limit movement.
- Pack speed and changeovers: Consider how often your team changes rolls and the workflow at the bench.
- Consistency across staff: Using a standard film format for common cartons helps keep packing outcomes consistent across shifts.
Want to confirm the best film type for your cartons and products? Tell us what you are shipping, your typical carton sizes, and your daily volume, and we will recommend a practical setup for your packing area.
FAQs
What is the Air3 system used for?
Air3 is used to produce air pillows and quilt-style void fill on demand. The goal is to fill empty space inside a carton so products stay stable, cartons hold their shape, and items are less likely to be damaged during handling.
What is the difference between air pillows and quilt film?
Air pillows are individual inflated cushions commonly used to block and brace items inside the carton. Quilt film provides a wider cushion area, which can be helpful when you want broader coverage or support across a larger void space.
How do I choose the right film format?
Start with your carton sizes, typical void space, and what you are shipping. Larger voids generally suit larger pillow or quilt formats, while smaller cartons can suit compact pillow formats. If you share your application, we can recommend a suitable film option.
Is Air3 suitable for multiple packers?
Yes. Preset settings and on-demand output help keep void fill consistent across different staff and shifts, which is useful when you want repeatable packing outcomes.